Zaporizhzhia Iron and Steel Works “Zaporizhstal” saved $590 thousand in 2024 due to innovations in the cold rolling mill (CRM).
According to the company, the shop’s specialists not only have the knowledge to improve the mechanical properties of metal, but also to increase the efficiency of the production process itself.
“For example, in 2024 alone, the professionals of the CPP implemented solutions that brought $590 thousand in savings. This is a significant contribution to the joint work to improve competitiveness,” the company says.
In addition, a team of initiative rollers used a new approach to the production of 2.3-2.5 mm thick plates as part of the Proposal Submission System (PSS). Now, the metal first goes through all the processing stages in the form of a coil, and only then is it cut into sheets and prepared for shipment to consumers, which significantly reduces the amount of scrap.
“Zaporizhstal is one of the largest industrial enterprises in Ukraine, whose products are in great demand among consumers both in the domestic market and in many countries around the world.
“Zaporizhstal is in the process of integration into Metinvest Group, whose major shareholders are System Capital Management PrJSC (71.24%) and Smart Holding Group (23.76%).
Metinvest Holding LLC is the management company of Metinvest Group.
Zaporizhzhia-based Zaporizhstal Iron and Steel Works increased its rolled steel output by 9.7% year-on-year to 215 thousand tons from 196 thousand tons in January this year.
According to the company’s press release on Tuesday, steel production for the period amounted to 243 thousand tons (January-2023: 235.5 thousand tons), pig iron – 287.7 thousand tons (261 thousand tons).
In December, Zaporizhstal produced 284.7 thousand tons of iron, 245.5 thousand tons of steel, and shipped 234.1 thousand tons of rolled products.
As reported earlier, in 2024, Zaporizhstal increased its rolled steel output by 18.1% compared to 2023 – to 2 million 426.7 thousand tons from 2 million 54.7 thousand tons, steel by 17.2% to 2 million 890.8 thousand tons, and pig iron by 14.2% to 3 million 106.3 thousand tons.
“In 2023, Zaporizhstal increased its rolled products output by 57.2% compared to 2022, up to 2 million 54.7 thousand tons, steel by 65.4%, to 2 million 466.9 thousand tons, and pig iron by 35.3%, to 2 million 718.9 thousand tons.
“Zaporizhstal is one of the largest industrial enterprises in Ukraine, whose products are in great demand among consumers both in the domestic market and in many countries of the world.
“Zaporizhstal is in the process of integration into Metinvest Group, whose major shareholders are System Capital Management (71.24%) and Smart Holding Group (23.76%).
Metinvest Holding LLC is the management company of Metinvest Group.
In 2024, Zaporizhstal Iron and Steel Works of Zaporizhzhia launched the production of six new types of sheet and coil products, which are in demand in the construction industry, railcar building, and hardware segment.
According to the company’s press release on Monday, over the past year, about 14 thousand tons of new products were shipped to consumers from Bulgaria, Poland, Slovakia and the domestic market.
“Ukrainian steelmakers are working despite the following: lack of workers; energy supply constraints; underutilization of production capacities; and the logistics crisis. In these realities, we are not just producing steel products – we are competing and fighting for customers, and in response to customer requests, we are developing new product mixes. In 2024, Zaporizhstal shipped 14 thousand tons of new product mixes to its customers. And the work on replenishing the product portfolio continues: we are currently working on the development of three more new types of products,” said Taras Shevchenko, Acting CEO of the steel plant.
At the same time, the press release clarified that in 2024, Zaporizhstal will launch four products in the cold-rolled segment. In particular, the S250GD coil, which is used for further galvanizing and other coatings, and then for the manufacture of lightweight steel thin-walled structures.
The press release also specified that in 2024, Zaporizhstal will launch four products in the cold-rolled segment. In particular, the S250GD coil, which is used for further galvanizing and other coatings, and then for the manufacture of lightweight steel thin-walled structures. The new products also include S215G rolled steel, which is used to manufacture open and welded metal profiles, sheets and other building structures.
Zaporizhstal’s metallurgists have also mastered the technology for producing DC01 coils with a thickness of 2.5 mm and cold-rolled plates with a thickness of 2.1-2.5 mm. These types of rolled products are used in conditions where the precision of product geometry and ease of forming with a sufficient level of mechanical strength are important.
In addition, in 2024, Zaporizhstal started production of two types of hot-rolled steel. These are coils and sheets of S355JR/S355J2 grades with a thickness of 2.75-2.79 mm, which are used in the production of electric-welded pipes and profiles, and a sheet with a size of 5.0×1500×6000 mm made of 09G2/09G2S steel for the manufacture of railway structural elements.
In total, in 2024, Metinvest Group’s Ukrainian steelmaking enterprises mastered the production of 20 new types of steel products in response to market demand.
“Zaporizhstal is one of the largest industrial enterprises in Ukraine, whose products are in great demand among consumers both in the domestic market and in many countries around the world.
“Zaporizhstal is in the process of being integrated into Metinvest Group.
Zaporizhstal Iron and Steel Works is increasing the durability of its rolls by increasing the volume of rolled metal and improving its efficiency.
According to the company, the hot rolling shop systematically implements effective measures to improve production and reduce costs.
For example, last year, the rollers increased the stability of horizontal rolls at Slabbing 1150, which made it possible to roll 20 thousand tons more metal per coil. This resulted in an economic effect of about $18 thousand per year.
In addition, the specialists of the Cold Rolling Shop (CRS) implemented a combined technology for processing slabs, which led to a significant reduction in rejects. As a result, the economic effect amounted to $125 thousand per year.
We also worked productively on one of the most important indicators – the metal consumption ratio. A whole range of measures was implemented to reduce the amount of scrap metal by 2.2 kg per ton of rolled steel. These measures resulted in $475 thousand of economic effect per year.
“Zaporizhstal is one of the largest industrial enterprises in Ukraine, whose products are in great demand among consumers both in the domestic market and in many countries around the world.
“Zaporizhstal is in the process of being integrated into Metinvest Group, whose major shareholders are System Capital Management PrJSC (71.24%) and Smart Holding Group (23.76%).
Metinvest Holding LLC is the management company of Metinvest Group.
Zaporizhzhia Iron and Steel Works “Zaporizhstal” increased its rolled steel output by 18.1% in 2024 compared to 2023, up to 2 million 426.7 thousand tons from 2 million 54.7 thousand tons.
According to the company’s press release on Thursday, steel production for the period increased by 17.2% to 2 million 890.8 thousand tons, and pig iron by 14.2% to 3 million 106.3 thousand tons.
In December, Zaporizhstal produced 284.7 thousand tons of iron, 245.5 thousand tons of steel, and shipped 234.1 thousand tons of rolled products.
Taras Shevchenko, Acting CEO of Zaporizhstal, stated that in 2024, the plant continued to operate in the face of the proximity of the frontline and the resulting security risks, a significant shortage of personnel due to mobilization and migration, significant energy supply restrictions, the crisis in global markets and stagnation of the domestic steel market, etc.
“It took a lot of effort to keep the plant’s production capacity utilization at an average of 75% and, in addition, to continue support programs for the team, the region and the army. The key focus of Zaporizhstal’s team in 2024 was on finding solutions to improve our own sustainability, efficiency and competitiveness – and, given the disappointing forecasts for 2025, we will continue this work to save the plant and our team,” Shevchenko said.
The press release clarifies that the increase in production in 2024 compared to 2023 is due to higher blast furnace productivity, increased demand for commercial pig iron and the partial restoration of the sea freight export route.
In 2023, the plant operated at an average of 70% of its capacity.
As reported, in 2023, Zaporizhstal increased its rolled products output by 57.2% compared to 2022, up to 2 million 54.7 thousand tons, steel by 65.4%, up to 2 million 466.9 thousand tons, and pig iron by 35.3%, up to 2 million 718.9 thousand tons.
“Zaporizhstal is one of the largest industrial enterprises in Ukraine, whose products are in great demand among consumers both in the domestic market and in many countries of the world.
“Zaporizhstal is in the process of integration into Metinvest Group, whose major shareholders are System Capital Management (71.24%) and Smart Holding Group (23.76%).
Metinvest Holding LLC is the management company of Metinvest Group.
In January-November of this year, Zaporizhstal Iron and Steel Works increased its rolled steel output by 18.65% year-on-year to 2 million 192.6 thousand tons from 1 million 847.9 thousand tons.
According to the company, steel production for the period increased by 18.6% to 2 million 645.3 thousand tons, and pig iron production by 15% to 2 million 821.6 thousand tons.
In November, Zaporizhstal produced 259.6 thousand tons of iron, 227.3 thousand tons of steel, and shipped 191.4 thousand tons of rolled products.
It is also recalled that in 2023, the plant operated at an average of 70% of its capacity.
As reported, in 2023, Zaporizhstal increased its rolled steel output by 57.2% compared to 2022, to 2 million 54.7 thousand tons, steel by 65.4%, to 2 million 466.9 thousand tons, and pig iron by 35.3%, to 2 million 718.9 thousand tons.
“Zaporizhstal is one of the largest industrial enterprises in Ukraine, whose products are widely known and in demand in the domestic market and in many countries of the world.
“Zaporizhstal is in the process of integration into Metinvest Group, whose major shareholders are System Capital Management (71.24%) and Smart Holding Group (23.76%).
Metinvest Holding LLC is the management company of Metinvest Group.
