British-based Ferrexpo Plc, which in Ukraine, in particular, controls Poltava and Yeristovo ore mining and processing plants (Poltava GOK and Yeristovo GOK), intends to increase production of direct reduction (DR) pellets which are higher grade (67% Fe) in 2021.
In 2020, the group increased production of high grade (65% Fe or above) iron ore pellets to 99% of total output, up from 96% in 2019, according to an annual report released by the company on the London Stock Exchange on Wednesday.
In addition to this, the group has also started production of direct reduction (DR) pellets, which have a higher grade (67% Fe) and less impurities than other types of iron ore pellets.
“DR pellets are expected to represent the future of global steel production, as steelmakers transition to the production of carbon-free Green Steel, with DR pellets the primary source of virgin iron utilized in this process. The Group continues to develop its offering of DR pellets, production of which is possible through the Group’s existing production facilities, with two trial cargoes in 2020, and a further four trial cargoes planned for 2021,” the group said in the report.
The group also continues to utilize sunflower husks as a biofuel in its pelletiser, as a substitute for natural gas. This project has been in place since 2015, and usage has steadily increased as the Group optimizes the usage of husks in its pelletisers. In 2020, the Group successfully increased usage to 25% of the total energy consumed in the pelletiser (2019: 22%).
In 2020, the company increased its processing activities in the beneficiation plant increased by 4% to 30 million tonnes in 2020, following the implementation of new processing capacity in the second half of 2020.
Expectations for processing in 2021 are for a further increase as operations realize a full year at the plant’s newly expanded processing capacity. The Group is also progressing construction of its concentrate stockyard, press filtration and medium-and fine-crushing projects, which are collectively expected to provide additional operational flexibility in processing.
According to the report, the cost of production in 2020 decreased by 13%, to $41.5 per tonne from $47.8 per tonne. The decrease in costs was mainly attributable to falling commodity prices, in particular oil prices, lower electricity prices and the weakening of hryvnia.
The company’s gross debt as of December 31, 2020 was $266 million, up from $412 million at the end of 2019.
Ferrexpo sold pellets and concentrate in 2020, in particular, in Austria for $356.461 million (in 2019 for $331.964 million), in Germany for $145.311 (in 2019 for $168.875 million), in Japan for $78.786 million ($161.186 million), to China for $908.949 million ($347.892 million), to Turkey for $82.514 million ($62.717 million), to the United States for $34.236 million (there were no supplies in 2019).
The company’s annual meeting is scheduled for May 27, 2021.
