The Zaporizhzhia Metallurgical Plant “Zaporizhstal” is carrying out systematic work to maintain and modernize its crane system and lifting equipment
According to the company’s press release, the reliable operation of this equipment is a key component of ensuring the continuity of production processes, employee safety, and the creation of comfortable working conditions.
It is noted that the plant operates 230 lifting mechanisms and 447 cranes. All equipment undergoes regular maintenance, repairs, and modernization with the implementation of modern solutions in the field of occupational health and safety.
“Today, the company is carrying out comprehensive work to maintain the crane fleet in good working order—from regular technical audits and timely detection of malfunctions to staff training and the implementation of modern safety standards. This approach ensures uninterrupted production operations and creates safer working conditions for our employees,” noted Kirill Gavrilyuk, Director of Occupational Health and Industrial Safety at Zaporizhstal.
It is also reported that in 2025, the company carried out a series of major overhauls of crane equipment with a total cost of over 13.6 million UAH. In particular, a major overhaul of the ore-handling gantry crane was carried out in the blast furnace shop. As part of the work, the crane and trolley travel mechanisms, as well as the grab lifting and closing mechanisms, were updated; the trolley rails were replaced; and the steel structures, electrical equipment, and safety devices were repaired.
In the slab mill section of the hot rolling shop, major repairs were performed on two grab cranes. The work involved repairing the main steel structures, the main hoisting mechanisms, control systems, electric motors, and electrical equipment.
In addition, the company allocated approximately UAH 170 million to maintain the equipment in good working order and perform routine repairs on the crane equipment.
In 2026, Zaporizhstal continues the systematic modernization of its crane fleet. Since the beginning of the year, 14 new industrial air conditioners have been installed on overhead and crane systems in the hot rolling shop, cold rolling shop, blast furnace shop, and open-hearth shop. To improve working conditions for crane operators, the company also purchased and installed modern anti-vibration seats, which help reduce the impact of vibration and prevent the development of occupational diseases.
In total, nearly 90 million UAH is allocated for maintenance and repairs of crane facilities in 2026.
Among the largest projects of the year is the overhaul of one of the gantry cranes in the hot rolling shop, with an investment of over 7 million UAH. The project involves a comprehensive upgrade of mechanical and electrical equipment, modernization of control systems, replacement of cables and wiring, and the completion of a full range of commissioning works.
In all structural units of the plant, material-handling cranes are equipped with audible alarms to warn employees of moving machinery. In the hot rolling shop, four cranes have additionally been fitted with a visual lighting system for the areas where loading and unloading operations take place. In the railway transport department, two cranes are equipped with an automated signaling system that prevents the mechanisms from starting without a warning signal. The combination of audible signals and visual indicators helps employees better navigate the crane operating area and significantly reduces production risks during loading and unloading operations.
Zaporizhstal is one of Ukraine’s largest industrial enterprises, whose products are in high demand among consumers both in the domestic market and in many countries around the world.
Zaporizhstal is a joint venture of the Metinvest Group, whose main shareholders are PJSC System Capital Management (71.24%) and Smart Steel Limited (23.76%). Metinvest Holding LLC is the management company of the Metinvest Group.
crane fleet, METINVEST, MODERNIZATION, occupational safety, ZAPORIZHSTAL
